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June 27, 20223D Printing QC is an Indispensable Strategy for the Energy Sector in the Philippines
The Philippines electricity demand projection will reach a total of 49,287 MW by 2040. To sustain and achieve this, more capacities must go online.
This fact adds up to the pressure to create solutions with speed. Especially for engineering contractors and subcontractors in the energy and power sector.
Tangible solutions with speed are possible with 3D printing QC. Here are the reasons why Additive Manufacturing (AM) is perfect for the energy sector.
3D Printing Service for Energy Sector
The energy sector is in constant challenge to cut the concept-to-fabrication period. This makes 3D printing QC an indispensable strategy. In particular for 3D rapid prototyping and for the spare parts market.
For Rapid Prototyping |
For Spare Parts Market |
3D printing service Manila enables Filipino engineers and designers to fail fast. Then create iterations and apply necessary changes with the component design | 3D printing service delivers on-demand printing of spare parts. Allows continued and safe use of expensive equipment. |
Your business can increases the ability to fabricate and produce end-use prototypes | Avoids overstocking of legacy parts |
Providers of 3D printing services Philippines can help you produce custom and complex parts. Much faster compared with traditional manufacturing processes | For offshore rigs, you can reduce the cost of downtime operation. As you can 3D scan the broken parts. Then send to a 3D printing service provider to print replacement parts faster |
3D printing service do not require tooling. Thus can create your lightweight structures or parts, even with complex internal features |
3D Rapid Prototyping For Energy Applications
We all know that engineers and designers in the energy sector are always on the lookout to innovate faster. These are the following applications where rapid prototyping is useful for:
- Gas turbine nozzles
- SSD sleeve
- Sand control screens
- Nozzles for downhole cleanout tool
- Subsea chemical stick injection tool
- Sealing accessories
- Perforated pup joints
- Liner hanger spikes
- Drill bits
- Investment casting patterns
- Fluid/water flow analysis
- Turbo machinery
- Jigs and fixtures
- Rotors
- Stators
- Mud motor modules
- Flow meter parts
- Pressure gauge pieces
- Control-valve components
- Pump manifolds
- Spare parts
Other than 3D printing existing items, this technique also offers more design freedom. Which enables the creation of customized parts and designs. This is to augment or improve existing energy systems.
3D Printing Service For Power Plant Proposals
Sometimes blueprint and 2D illustrations are not enough to present an idea. Especially for a complicated system like a power plant. This is where 3D modelling and designing can help you.
Through this service, you can import your 2D CAD files into a software. For you to create a 3-dimensional version of your design. This way, you can revise inconsistencies and errors in the whole concept before presenting to clients.
Creation of power plant scale models is also possible with 3D printing.
Advantages of 3D Printing Service for the Energy Sector
1. Faster Prototyping
Key building of parts and designs creation are faster with 3D printing. This enables reliable testing at a shorter period of time. It can help refine energy projects faster, cheaper, and reduce time to market period.
2. More Efficient Solutions
3D printing services can produce parts with more precision. Creates product with complex geometry is possible without extra costs.
3. Improves the Supply Chain
3D printing offers a new way in part procurement. This is useful for machines with discontinued production of spare parts. This enables on-site or on-demand print of parts to continue the machine use.
4. Create Tailor Fit Devices
Design freedom is one of the best assets of 3D printing. This enables the creation of more complex and fine-tuned energy production systems. Such an example is customization of power plant controllers.
Disadvantages of 3D Printing
Like any other things, there are downsides with 3D printing as well. Here are the following:
1. Reduced Material Strength
In the 3D printing service Philippines scene, the most common materials are ABS, PLA, and SLS. These are plastics and while durable are still brittle. Compared with materials created from traditional manufacturing methods.
2. Increased Cost at High Volume
3D printing is less cost effective in large volume production. Not to mention, the time it consumes to finish each product in one cycle.
3. Post-processing Requirements
Layer-by-layer is the process of 3D printing to produce its output. Lines and other visible imperfections may need post-processing such as sanding or smoothing. This is to achieve the required finish and appearance.
3D2GO is the 3D Printing Service Provider for the Energy Sector
We provide 3D services to various clients across industries. As the pioneer of 3D printing in the country, we offer services such as 3D printing, 3D scanning, and 3D modelling.
As well as 3D rapid prototyping and 3D reverse engineering useful for our partners in the energy sector.
Also, 3D2GO is the regional distributor of these 3D printers and 3D scanners. We can provide reliable warranty and tech support you may require.
Contact us today! We are glad to deliver 3D printing services you may need.